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Marble polishing lines

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Description

The perfect polishing of marble slabs on an industrial scale requires a modern line equipped with innovative technologies. Pedrini provides complete solutions to meet the needs of each customer, ensuring high production performance, high polishing quality with low operating and maintenance costs.

The main machine of the marble polishing lines is the GALAXY B220MX slabs polisher, which operates with a series of polishing plates equipped with abrasives with an increasingly finer grain as the processed material progresses from entry into the machine to exit.

The polishing plates are mounted on Pedrini's exclusive patented Rotor spindles featuring a counterpressure movement system supplied as standard.

Pedrini polishing lines stand out for:

  • Efficiency: they allow processing of slabs with high speed, excellent quality and maximum yield
  • Innovation: they are equipped with exclusive, patented technologies that ensure great reliability and minimum maintenance
  • Flexibility: they can be customised on the basis of customer requirements according to different parameters

Line Components

Marble slab polishing lines can be customized with various options including:

 

  • the loading and unloading systems, to be chosen according to the production need, the type of processing and automation required
  • the number of polishing spindles
  • the slab surface protection systems
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MANTIS B419 SLABS CROSS-CUTTING AND/OR TRIMMING UNIT GALAXY B220MX SLAB POLISHER M242 WAXING MACHINE SCANNER M257 M247 ANTI-SCRATCH DEVICE B417DPT POLYETHYLENE FILM DISPENSER
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MANTIS B419

Automatic slabs loader and unloader for book match processing with ground-level movement

 

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SLABS CROSS-CUTTING AND/OR TRIMMING UNIT
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GALAXY B220MX SLAB POLISHER

Slabs polisher available in different versions depending on the number and equipment of spindles

 

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M242 WAXING MACHINE

Automatic waxing machine for the application of specific products on the slab surface.

 

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SCANNER M257

Scanner for detecting the image of slabs coming out of processing. A file is created for each slab containing block, material and slab number reference data.

 

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M247 ANTI-SCRATCH DEVICE

Bridge machine for the distribution of anti-scratch product to protect the slabs during storage and transport.

 

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b417dpt
B417DPT POLYETHYLENE FILM DISPENSER

Automatic machine for the application of the protective polyethylene film over the surface of the slabs.

 

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Slabs plastering

Marble slabs with surface imperfections, such as porosity and cracks, are polished with lines that include a plastering unit on the upper surface of the slabs by applying a semi-solid/liquid product that is rapidly cured.

The plastering unit, in a complete line, is conveniently placed between two Galaxy B220MX polishers.

 

The main processes performed are:

 

  • Honing with the first B220MX polisher with a number of polishing plates ranging from 4 to 12
  • Drying of residual water from honing by a sequence of blowers, electric ovens with IR lamps, combinations of blowers and IR ovens
  • Mastic application with metal spatulas
  • Mastic hardening by means of electric ovens with IR or UV lamps
  • Final polishing with the second B220MX with a number of polishing plates ranging from 12 to 20
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Components and equipment

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Handling
Butterfly B416

Automatic loader and unloader for slabs
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Handling
B415

Automatic loader and unloader for slabs
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Handling
B401

Semi-automatic loader and unloader for slabs
Pedrini B400
Handling
B400

Roller benches for slabs

Related news

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Verdini Marmi expands in Carrara entrusting Pedrini with its polishing line
12 May 2022
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